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Rolyan TailorSplint Thermoplastic Splinting Material

Rolyan Performance Preferred
$55.36 - $286.50
Product Symbol Definitions
  • Latex Product

    This product contains natural rubber latex which may cause allergic reactions.

  • Hygiene Product

    For health reasons we are unable to accept returns or exchanges of hygiene products.

  • Product Requires Truck Delivery

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  • Product Contains Hazardous Materials

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  • Bariatric Product

    This product has a Bariatric rating.

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  • One of the most versatile and popular Rolyan splinting material
  • Moderate resistance to stretch; high level of conformability
  • Non-toxic, latex-free, and radiolucent
More Info
Delivery Over 99% Order Accuracy.

Key Material Benefits

TailorSplint is the most versatile Rolyan splinting material because it does not exhibit any characteristic extremes. This allows the clinician, whether novice or expert, to feel comfortable while molding it.


Resistance to stretch: Moderate

Controlled stretch and the ability to handle with moderate pressure. It will not stretch out of shape when removed from splint bath.

Conformability: Moderate/Maximum

Conforms to surface contours and detail when force is applied for additional clinician control. Moderate degree of drape.

Memory: Minimum

Ability to be reheated and reshaped but will not return to original shape.

Bonding: Coated

Create a temporary by pinching together heated material; however, it will come apart when cooled. Form a permanent bond by scrubbing off the coating or removing it with a bond solvent.


Colors: Assorted

Beige, charcoal or blue

Thickness: Assorted

Available in the following sheet thicknesses: 1/8" (3.2 mm), 1/16" (1.6 mm) and 3/32" (2.4 mm).

Perforations : Assorted

Available in 1 percent, 19 percent or solid material.

Appearance: Opaque when heated

Hardened Splint

Rigidity: Moderate/Maximum (52.7 kpsi*)

Retains shape without reinforcement.

Surface: Smooth

Resists fingerprints and markings if handled properly.

*Refers to Young’s Modulus testing value

Learn More about Rolyan Hand Therapy

Key Material Benefits

As one of the most versatile thermoplastic splinting materials, Rolyan TailorSplint sheets offer moderate resistance to stretch that won’t lose shape when removed from a splint bath. This moldable splint material allows novice or expert clinicians to feel comfortable manipulating the sheet to the patient’s needs.

Custom Fit for Patient Needs

Rolyan TailorSplint Thermoplastic Splinting Material is suitable for various upper and lower body uses. Whether the patient needs hand or wrist splints or larger orthoses for the shoulder, back, or leg, the splinting sheets conform to surface contours with edges that are easily trimmed. A temporary bond can be created by pinching the heated splinting material together, however, it will come apart when cooled. A permanent bond is created by scrubbing off the coating or removing it with a bond solvent.

Splinting Sheet Attributes

The durable thermoplastic sheets are available in 1/8" (3.2 mm), 1/16" (1.6 mm), and 3/32" (2.4 mm) thickness with 1%, 19%, or solid perforation options. With a rigidity of 52.7 kpsi*, TailorSplints can retain their shape without reinforcement and withstanding being reheated and reshaped.

*Refers to Young’s Modulus testing value

Learn More about Rolyan Hand Therapy

Brand Rolyan
Performance Preferred Yes
  • One of the most versatile and popular Rolyan splinting material
  • Moderate resistance to stretch; high level of conformability
  • Non-toxic, latex-free, and radiolucent
More Info

Rolyan TailorSplint™ Thermoplastic Splinting Material


TailorSplint™,the most versatile and popular Rolyan splinting material, has the perfect balance between conformability and resistance to stretch. The moderate resistance to stretch gives the clinician good control, and it will not stretch out of shape when removed from the splint bath, making it an excellent choice for medium and large splints. The high level of conformability provides detail when needed, perfect for smaller splints. When cooled, TailorSplint creates a strong, rigid splint that is resistant to dents, cracks, and breaks.

Rolyan Spectrum of Splinting Material

Rolyan provides therapists and clinicians the largest spectrum of hand therapy products and care. Rolyan empowers every therapist with the passion to mold and shape their patients’ recovery.

Heating Instructions

The recommended method for heating splinting materials is with hot water in a splint bath.
Only use a heat gun for spot-heating and adjustments.


1/8" (3.2 mm)

1/16" (1.6 mm)

3/32" (2.4 mm)

Heating Time

1 min

30 sec

30 - 45 sec

Water Temperature:
Fahrenheit | Celsius

150° - 160° | 65° - 70°

150° - 160° | 65° - 70°

150° - 160° | 65° - 70°


3 to 5 min

1 min

2 to 3 min

Note: Overheating splinting materials increases the draping/stretching characteristics; allow material to cool slightly before handling to avoid excess stretching.


Splinting materials are intended to be used for fabrication of custom-molded rigid splints, orthoses, and adaptive equipment.

Best uses include:

  • Finger splints
  • Hand splints
  • Wrist splints
  • Elbow splints for flexion
  • Dynamic splints
  • Neck collars
  • Foot drop splints
  • Splints for spasticity
  • Carpal tunnel splints
  • Pediatric splints
  • Splints for arthritis
  • Flexor tendon repair splints
  • Back supports
  • Knee splints for immobilization
  • Shoulder splints
  • Foot orthotics
  • Ankle stirrup splints
  • Static progressive splints

Care & Cleaning

Store at temperatures between 40° and 90°F (4° and 32°C) and less than 65 percent relative humidity. Avoid prolonged exposure to light, especially ultraviolet. Avoid exposure to corrosive and ethylene oxide fumes.

Formed splints will lose their shape in temperatures over 135°F(57°C) and should be kept away from sources of heat such as ovens, hot water, and car windows.

Clean splint with soap and lukewarm water. Allow splint and straps to dry thoroughly before reapplication.

Precautions for finished orthoses
Splint adjustments are to be made only by a health care professional, who is responsible for providing wearing instructions and precautions to other practitioners, care providers and the patient. If unusual swelling, skin discoloration or discomfort occurs, discontinue use and consult a health care professional.